AI Agents for Smart Manufacturing | $99/mo

Prevent Costly Factory Line Stoppages &
Cut Unplanned Downtime by 65%.

Deploy specialized AI Agents that stream real-time SCADA and PLC sensor data, trigger predictive maintenance work orders in SAP PM, audit scrap rates, and manage shifts — entirely orchestrated via chat. From $99/month. Live in 24 hours.

100 free test credits • Plans from $99/month • Live in 24 hours • SOC 2 Certified
Book a Free Demo Start Free — Plans from $99 →

Works with Siemens MindSphere, Rockwell FactoryTalk, SAP PM, and Ignition SCADA  ·  No credit card required  ·  Cancel anytime

The Cost of Inaction

Where Your Business Is Quietly Leaking Revenue.

Traditional teams struggle to handle peak volume, after-hours inquiries, and manual data entry. Here is what is costing you every month:

01
Unplanned Machine Breakdowns Cost $50k/Hour
When a critical bearing or hydraulic pump fails unexpectedly on an assembly line, entire production shifts halt while maintenance scrambles for parts.
02
Production Scrap Spikes Go Unnoticed for Hours
Subtle tooling wear causes dimensional drift and defective parts to pile up unnoticed until final quality control inspection rejects entire lots.
03
Maintenance Technicians Drown in Paperwork
Plant engineers spend hours typing work order summaries into clunky ERP systems instead of turning wrenches and optimizing machinery.
The AI Agent Solution

Specialized AI Agents That Never Sleep.
Orchestrated by One Main AI Agent.

Deploy a coordinated team of dedicated sub-agents that solve your revenue leaks, qualify buyers, and automate operations 24/7/365.

Sub-Second Response Across Channels
Answer 100% of incoming inquiries on Webchat, WhatsApp, SMS, and Slack in under 1.2 seconds — day or night.
Live System & CRM Sync
Every interaction, appointment, and qualification score is instantly committed to Siemens MindSphere, Rockwell FactoryTalk, SAP PM, and Ignition SCADA without manual human data entry.
Autonomous Execution & Approvals
Sub-agents handle 90% of routine workflows autonomously, while flagging high-value threshold tasks for 1-click Slack approvals.
Seamless Setup

Configure Your AI Agent in 4 Simple Steps.

No code. No engineering resources. Live and working with your stack in under 24 hours.

STEP 01
Connect SCADA, IoT Sensors & MES / ERP
1-click integration with Siemens, Rockwell Automation, Ignition SCADA, SAP PM, and Wonderware.
STEP 02
Ingest Machine Baselines, BOMs & OEE Targets
Upload vibration tolerance thresholds, equipment operating limits, bills of materials, and preventive schedules.
STEP 03
Set Autonomous Anomaly & Dispatch Triggers
Enable predictive vibration alerts, automatic spare parts requisitioning, and shift turnover briefs.
STEP 04
Direct Factory Operations via Natural Chat
Command the Main AI Agent for plant OEE metrics, line speed adjustments, and maintenance scheduling.
Chat-Ops & Prompt-Driven Execution

Everything Done Through Chat.
No Complex Dashboards. No Clunky Menus.

Manage your entire operation directly through natural conversation. Whether in Slack, Teams, SMS, WhatsApp, or Webchat — just tell your AI Agent what to do.

1. Get Reports via Prompt
"Show me today’s Overall Equipment Effectiveness (OEE) across Line 1, 2, and 3, scrap defect rates, and active alerts."
Report: Plant OEE 88.4% (Line 2 at 92.1%), scrap rate reduced to 1.2%, zero critical safety incidents.
2. Assign via Prompt
"Spindle bearing on CNC Lathe #4 is vibrating 2.4x above baseline. Generate urgent SAP PM work order."
Created SAP PM Work Order #WO-9482; reserved replacement bearing SKF-6205 in crib; notified Tech Mike.
3. Schedule via Prompt
"Compile end-of-shift handover report for incoming Night Shift supervisor highlighting open maintenance and output."
Synthesized units produced (14,200), open work orders (2), and tool changes completed for night supervisor.
4. Update Ignition SCADA & SAP PM via Prompt
"Reconcile raw material consumption in MES against SAP S/4HANA inventory ledgers for Batch #B-402."
Balanced 4,200 kg resin usage; adjusted inventory; triggered automated PO for replenishment.
Webchat Widget
WhatsApp Business
SMS & Twilio
Slack Workspace
AI Voice Inbound
Live Interactive Customer Conversation Simulator
Active · Sub-1.2s Response
CU
SCADA Alert: Hydraulic pump #P-102 temperature reached 88°C with harmonic vibration spikes.
AUTONOMOUS PREDICTIVE DOWNTIME INTERCEPTION
Ignition SCADA: Analyzed FFT frequency spectrum (Identified impeller cavitation pattern)
Calculated remaining useful life (RUL: Estimated 8.4 hours before catastrophic failure)
Generated SAP PM Work Order and scheduled during scheduled 15-minute line break
Catastrophic Failure Prevented! Impeller cavitation detected on Pump P-102. Generated SAP Work Order #WO-4928 and reserved spare impeller assembly in Tool Crib B. Scheduled replacement during the 11:30 AM lunch shift break — zero production downtime.
100%
Lead Coverage Across All Channels
< 1.2s
Average Response & Booking Time
$0
Extra Engineering or Setup Costs
Multiple Specialized AI Agents · One Main AI Agent

One Main AI Agent Handles All Reports.
Specialized AI Agents Do the Specific Work.

Leadership prompts the Main AI Agent for consolidated store reports, pipeline briefings, and approvals. Each department interacts with specialized sub-agents tailored to their workflow in Slack, Teams, or Webchat.

Manufacturing Leadership Command
Consolidated Factory Output & Equipment Availability
Prompt the Main AI Agent for multi-line OEE percentages, unplanned maintenance hours, scrap reduction savings, and shift production quotas.
OEE World-Class 85%+ Target
Drives continuous improvement across Availability, Performance, and Quality.
Eliminate Line Shutdowns
Prevents surprise component failures before they stop the production line.
Zero-Incident Safety Record
Enforces machine guarding, lock-out tag-out (LOTO), and PPE compliance.
#plant-command
Main AI Agent · Plant Mode
VP
Frank Kowalski (VP Manufacturing)09:00 AM
What is our plant OEE today across all 4 production lines, and are there any active equipment bottlenecks?
Rhino Main AI Agent09:00 AM
Factory Floor Operations Summary:
• Overall Plant OEE: 89.2% (World-Class Benchmark).
• Output: 24,800 units produced (102% of daily quota).
• Quality Scrap Rate: 0.84% (Down 42% YoY).
• Unplanned Downtime: Zero minutes today (2 predictive maintenance repairs completed during scheduled breaks).
• Safety: 100% compliant with zero recordable incidents.
PdM Specialist
Detects Machinery Failure Modes Before Breakdown
Monitors motor currents, thermal cameras, and vibration telemetry to forecast Remaining Useful Life (RUL) on critical rotating equipment.
FFT Vibration Spectrum Analysis
Identifies bearing inner race defects, misalignment, and unbalance.
Thermal Anomaly Detection
Spots overheating gearboxes and loose electrical busbars.
Automated SAP PM Work Orders
Generates detailed repair instructions with step-by-step torque specs.
#maintenance-ops
Maintenance Agent
SPEC
Carlos Mendez (Maintenance Supervisor)11:30 AM
Audit health of all 12 drive motors on the packaging line.
Maintenance Agent11:30 AM
Motor Health Audit Complete:
• 11 of 12 motors running within normal thermal and vibration parameters.
• Motor #M-08 showing elevated 1X vibration harmonics indicating belt tension looseness.
• Generated Work Order #WO-849; allocated 20 minutes for belt retensioning during tonight’s shift change.
Quality Specialist
Zero-Defect Quality Control & Tolerance Tracking
Correlates high-speed vision camera inspections with PLC process variables to maintain tight Cpk and Ppk statistical process capability.
100% Vision Defect Detection
Catches surface scratches, missing threads, and dimensional flaws at line speed.
Real-Time SPC Control Charts
Warns operators before tolerances drift into non-conforming territory.
Automated CoC Certificates
Generates Certificate of Conformance documentation for aerospace and auto customers.
#quality-ops
Quality Agent
SPEC
Carlos Mendez (Quality Engineer)02:00 PM
Calculate Cpk process capability for CNC milling machine #CNC-02 on Part #B-88.
Quality Agent02:00 PM
Statistical Process Capability (Cpk):
• Sample Size: 250 parts measured via laser micrometer.
• Upper Spec Limit: 25.05mm | Lower Spec Limit: 24.95mm.
• Mean: 25.002mm | Standard Deviation: 0.008mm.
• Cpk Score: 1.98 (Exceeds 1.67 Six Sigma requirement). Ready for aerospace release.
Production Specialist
Optimizes Shift Handover & Line Replenishment
Tracks hourly units vs quota, triggers automated parts replenishment via AGVs, and compiles complete shift handover digests.
5-Minute Handover Briefs
Ensures incoming shift supervisors know exact line status and pending jobs.
Automated Material Call-Off
Signals AGVs and forklifts before line-side parts bins run dry.
Hourly Run-Rate Gamification
Displays real-time line speed pace on factory floor overhead monitors.
#shift-handover
Production Agent
SPEC
Elena Rostova (Shift Supervisor)04:15 PM
Generate shift handover summary for the incoming 2nd shift team.
Production Agent04:15 PM
Shift 1 Handover Digest:
• Units Produced: 8,420 / 8,000 target (105% achieved).
• Line 1: Running Part #A-100 (BOM 100% stocked).
• Line 2: Scheduled tool changeover at 18:30 (New die staged at station).
• Open Items: Work order pending on Conveyor 3 belt sensor.
• Shift brief sent to supervisor tablets.
Enterprise Features

Everything You Need for Enterprise Automation.

Built for high-volume operations, strict compliance, and effortless multi-channel management.

Predictive SCADA Vibration & Thermal Alerts
Detect bearing failures and motor cavitation hours before catastrophic line stoppages occur.
Autonomous Scrap Rate & Quality Tuning
Analyze optical inspection feeds and adjust PLC setpoints in real time to eliminate scrap defects.
Autonomous BOM Shortage Replenishment
Track line-side parts consumption and dispatch AGV delivery carts before stations run empty.
Vision AI OSHA Safety Zone Interlocks
Monitor machine perimeter guarding and forklift crosswalks to prevent industrial workplace injuries.
Automated Shift Handover Briefings
Compile production metrics, completed maintenance, and pending jobs for incoming supervisors.
Full Industrial MES & SCADA Integration
Seamlessly connect Siemens MindSphere, Rockwell FactoryTalk, Ignition SCADA, and SAP PM.
Native Integrations

Connects to Your Entire Tech Stack.

RhinoAgents connects via secure REST APIs and webhooks in under 15 minutes.

Industrial Automation
Siemens MindSphere & S7 PLCs
Stream high-frequency PLC telemetry, machine drive data, and automated cycle times.
MES & Industrial Software
Rockwell Automation & FactoryTalk
Track batch execution, machine downtime events, and plant-wide OEE analytics.
SCADA & Edge Telemetry
Ignition SCADA by Inductive
OPC-UA and MQTT sensor streaming, edge device monitoring, and alarm management.
Enterprise Asset Management
SAP PM (Plant Maintenance)
Automated maintenance work orders, spare parts reservation, and technician job logging.
Vision Quality Inspection
Cognex & Keyence Machine Vision
High-speed optical inspection, dimensional laser measurement, and defect image storage.
Plant Floor Alerting
Slack & Teams Industrial ChatOps
Real-time downtime alarms, maintenance dispatch alerts, and shift handover reports.
Common Questions

Frequently Asked Questions.

Everything you need to know about pricing, setup, and multi-agent operations.

How does the AI predict machine breakdowns before they halt the production line?
The AI connects to your SCADA and vibration sensors via OPC-UA/MQTT. It analyzes high-frequency FFT harmonics, temperatures, and motor current, identifying early bearing wear or cavitation up to 48 hours before breakdown.
Can it create work orders directly in SAP Plant Maintenance (PM)?
Yes! When an anomaly is detected, the AI generates an SAP PM work order, checks tool crib inventory for replacement parts, reserves the components, and assigns the job with full torque and repair specs.
How does it help reduce scrap defect rates on the factory floor?
By correlating camera vision inspection data with PLC variables (like clamp pressure, injection temperature, or feed rate), the AI detects process drift and recommends or executes setpoint corrections.
Does it help with OSHA safety compliance and accident prevention?
Yes! Computer vision models monitor restricted machine zones and forklift pathways. If a worker enters an unsafe perimeter, the AI triggers audio alarms and logs the near-miss in the plant safety register.
What does the $99/mo plan include for manufacturing plants?
The $99/mo plan includes unlimited specialized sub-agents, full SCADA and SAP PM integrations, 100 free test credits, predictive maintenance alerts, and OEE reporting with zero setup fees.
Is our plant operational data and intellectual property protected?
Yes. We are SOC 2 Type II certified and adhere to ISO 27001 industrial cybersecurity standards. Your machine telemetry, formulas, and production quotas remain strictly confidential.
"RhinoAgents caught a failing spindle bearing on our main machining line 6 hours before it would have seized. That single automated alert saved our plant over $80,000 in downtime and damaged tooling."
Frank Kowalski
Director of Plant Operations · Apex Precision Manufacturing
AI Agents for Smart Manufacturing

Connect. Configure. Get Work Done.
Plans from $99/mo.

Your AI Agent connects to Siemens MindSphere, Rockwell FactoryTalk, SAP PM, and Ignition SCADA in minutes — then works 24/7 qualifying leads, booking meetings, and updating your systems. Live in 24 hours.

Book a Platform Demo Start Free — Plans from $99 →
100 free test credits • No credit card required • Cancel anytime • Live in 24 hours
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