Maximize OEE, Eliminate Machine Downtime & Automate Quality with Autonomous Manufacturing Agents
Deploy an autonomous Master AI Plant Operations Director backed by 9 specialized sub-agents. Continuously monitor SCADA and PLC sensor streams, predict equipment failures before catastrophic shutdowns, dynamically rebalance assembly lines, and automate scrap reduction 24/7 across SAP PM, Rockwell, and Siemens MES.
Transform Industrial Throughput at Enterprise Scale
Drive higher Overall Equipment Effectiveness (OEE) and eliminate catastrophic plant stoppages.
Sustain world-class OEE across availability, performance efficiency, and first-pass quality yield.
Predict bearing wear, thermal runaway, and hydraulic pressure loss days before mechanical seizure occurs.
Automated high-speed vision inspection catches micro-fractures and dimensional drift at sub-millimeter tolerances.
Intelligently schedule heavy thermal curing and stamping cycles during off-peak power tariff brackets.
An Autonomous Multi-Agent Swarm for Smart Factory Supremacy
Frank Kowalski coordinates 9 hyper-specialized sub-agents to govern machine health, line speed, quality inspection, and supply buffers.
Analyzes high-frequency accelerometer and acoustic sensor feeds on motors and spindles, identifying bearing spalling before failure.
Monitors station cycle times along assembly conveyors, dynamically rerouting work-in-progress (WIP) to prevent starvation.
Inspects 60+ parts per second via high-speed line cameras, flagging micro-porosity, paint blemishes, and dimensional tolerance flaws.
Polls 50,000+ PLC memory registers per second, detecting pressure surges, valve seal leakages, and pneumatic deviations.
Automatically generates maintenance work orders in SAP PM, reserves OEM replacement bearings in the tool crib, and alerts technicians.
Monitors industrial smart sub-meters, triggering automatic idle hibernation on hydraulic pumps and shifting kiln cycles off-peak.
Aggregates shift logs, downtime incident notes, and tooling changes into concise digital shift handoff briefings for incoming leads.
Tracks raw material consumption rates at stamping and injection cells, dispatching autonomous mobile robots (AMRs) to restock bins.
Delivers daily executive summaries of plant throughput, scrap write-downs, carbon intensity per produced unit, and OSHA safety records.
Experience Autonomous Smart Factory Operations in Real Time
Select an industrial production scenario below to see how our agents prevent catastrophic machine downtime, rebalance lines, and suppress scrap.
Connected with Enterprise Industrial Automation Systems
Native integration with Siemens, Rockwell, SAP PM, AVEVA PI, and OPC-UA industrial bus protocols.
Siemens Opcenter MES
Work-in-progress tracking, recipe execution, and plant floor dispatch automation.
Certified Siemens PartnerRockwell FactoryTalk
ControlLogix PLC tag integration, alarm event streaming, and historians.
CIP / Ethernet/IPSAP S/4HANA PM
Automated maintenance notifications, work order creation, and spare part reservations.
BAPI / OData NativeAVEVA PI System
High-frequency time-series sensor ingestion, asset framework asset modeling.
AF SDK IntegrationGE Digital Proficy
Plant applications OEE metrics, batch execution, and operator electronic records.
OPC-DA / UAIgnition SCADA
Inductive Automation platform tags, script triggers, and visual perspective dashboards.
Native REST & MQTTKepware OPC-UA
Industrial connectivity server bridging legacy CNCs and modern cloud pipelines.
High-Speed OPC-UAAutodesk Fusion Ops
Cloud manufacturing production tracking, downtime categorization, and scrap logging.
Bi-Directional APIAzure IoT Hub & AWS SiteWise
Edge-to-cloud industrial telemetry ingestion with multi-plant rollups.
Certified Cloud GatewaySlack & MS Teams Ops Pagers
Instant pager alerts for maintenance engineers, millwrights, and quality supervisors.
Interactive BotBuilt for Mission-Critical Operational Environments
Enterprise-grade governance, strict role-based access, and cryptographic auditability ensuring physical plant safety and infrastructure continuity.
SOC2 Type II & ISO 27001
Independently verified security controls ensuring strict availability, confidentiality, and data integrity across all operational networks.
Zero Model Training & Air-Gap Support
Your proprietary telemetry, SCADA registers, and operational schematics are never retained or used to train shared public models.
Granular RBAC & Safety Interlocks
Configure read-only SCADA monitoring, two-operator physical interlock approvals, and deterministic threshold guardrails.
Immutable Audit Trail
Every telemetry anomaly, work order trigger, and parameter setpoint change is logged with cryptographic timestamps for safety regulators.
Deploy Your Smart Factory AI Swarm in 3 Steps
Connect your existing industrial historians and PLCs in hours without re-wiring plant hardware.
Connect OPC-UA Gateways & SCADA
Plug into your existing Kepware, Ignition, or AVEVA PI server over read-only OPC-UA or MQTT.
Set OEE & Maintenance Thresholds
Map critical machine vibration tolerances, takt times, and SAP PM maintenance escalation rules.
Activate Autonomous Plant Orchestration
The swarm starts 24/7 telemetry monitoring, predicting machine downtime, and balancing lines.
Predictable Pricing That Scales with Your Plant Floor Cells
All plans include the full 9-agent autonomous swarm, secure bi-directional integrations, and 24/7 SLA.
Plant Starter
For standalone manufacturing plants monitoring up to 25 critical CNC or assembly machines.
- Up to 25 connected machines
- Predictive Vibration & Thermal Modeling
- SCADA & PLC Register Monitoring
- OEE Real-Time Dashboards
- Automated Shift Handoff Reports
- Slack & Teams Pager Alerts
Plant Pro
For scaling industrial plants with automated conveyor lines, computer vision, and SAP PM.
- Up to 100 connected machines
- Dynamic Line Balancing & Bottleneck Relief
- High-Speed Computer Vision Quality Inspection
- Automated SAP PM Work Order Creation
- Tool Crib Spare Parts Auto-Reservation
- Dedicated Industrial Systems Engineer
Global Operations
For multi-plant multinational manufacturers requiring edge deployment and custom ML.
- Unlimited connected machines & plants
- On-Premise Air-Gapped Edge Cluster
- Custom Vision Model Training Pipelines
- Multi-Plant Cross-Benchmarking & ESG OEE
- 99.99% Enterprise Uptime SLA
- 24/7 Dedicated Plant Support Bridge
Frequently Asked Questions on Manufacturing AI
Answers to common questions regarding enterprise deployment, hardware sensor compatibility, and autonomous safety guardrails.
No. Our system operates with strict physical safety separation. In standard configuration, all agent recommendations (like maintenance work orders or parameter tweaks) require human operator sign-off. If closed-loop PLC writeback is explicitly enabled, it operates within hardcoded safety interlocks.
We support all major industrial communication standards including OPC-UA, OPC-DA, Modbus TCP/IP, Profinet, EtherNet/IP (CIP), and MQTT Sparkplug B. Compatible with Siemens S7, Rockwell Allen-Bradley, Omron, Mitsubishi, and Schneider Modicon PLCs.
By ingesting raw high-frequency accelerometer sensor streams and computing Fast Fourier Transform (FFT) spectrums. The model isolates characteristic ball pass frequency inner race (BPFI) and outer race (BPFO) harmonics that indicate micro-spalling up to 3 weeks before physical seizure.
No. For high-security or air-gapped industrial facilities, RhinoAgents can be deployed entirely on-premise on local edge computing nodes (NVIDIA Jetson, Advantech, or industrial rack servers) with zero outbound internet connectivity.
Our computer vision sub-agent interfaces directly with line triggers and high-speed strobe cameras, capturing parts moving at up to 2 meters per second. Micro-models perform sub-millimeter edge detection and surface defect classification in under 15 milliseconds.
Yes. The Work Order Replenisher sub-agent connects to SAP via certified BAPI and OData interfaces. When a machine fault is predicted, it automatically creates a maintenance notification, drafts a work order, and checks tool crib stock for replacement components.
Ready to Modernize Your Plant Floor with Autonomous AI?
Join leading industrial manufacturing operations that achieve 94.8% OEE and eliminate catastrophic shutdowns with RhinoAgents.